Project 566-24
Cincinnati, OH
On November 1, 2024, a devastating fire broke out beneath the Daniel Carter Beard Bridge, commonly known as the “Big Mac Bridge,” carrying I-471 over the Ohio River. The fire, which started in Sawyer Point Park, spread quickly, severely damaging seven steel girders and over 7,600 square feet of the concrete deck. As a critical link for approximately 100,000 daily commuters and freight haulers between Kentucky and Ohio, the closure of this major artery caused significant disruption. While a project of this magnitude would typically take two to three years, The Great Lakes Construction Co. (Great Lakes) restored the bridge in just 100 days.
Collaboration and Design-Build Expertise
Great Lakes’ strong relationships with the project Owner, vendors, and local design companies played a crucial role in expediting the process. Open communication and collaboration allowed for quick material procurement, streamlined design adjustments, and uninterrupted progress.
A key factor in meeting the aggressive schedule was Great Lakes’ extensive experience with design-build contracts. Unlike traditional design-bid-build projects, which separate the design and construction phases, the design-build approach allowed for real-time problem-solving and adjustments, significantly accelerating the project timeline.
Working 24/7 Through Extreme Conditions
To meet the ambitious 100-day schedule, Great Lakes crews worked around the clock through extreme winter conditions, including below-zero temperatures and several arctic blasts. These harsh conditions required innovative strategies to maintain productivity and ensure worker safety.
One of the biggest challenges was pouring a new concrete bridge deck in January. Pouring concrete in subfreezing temperatures is difficult, requiring heated enclosures, chemical admixtures, and precise planning to ensure proper curing. Despite these challenges, Great Lakes successfully executed the concrete pour, showcasing the Company’s technical expertise and commitment to high-quality results.
Turning Public Sentiment from Negative to Positive
Initially, public sentiment was highly negative, with commuters and local businesses fearing a multi-year closure. Understanding the importance of transparency, Great Lakes played an active role in the Public Information process, working closely with state and local agencies to provide regular updates through press conferences, social media, and direct engagement.
As the public saw real-time progress and the team’s relentless dedication, frustration turned into appreciation. By the time the bridge reopened ahead of schedule, the response was overwhelmingly positive, with many expressing gratitude for the rapid restoration of this essential transportation route.
Delivering Results and Restoring a Critical Link
Despite the challenges, Great Lakes successfully reopened the I-471 bridge on February 9, 2025—far ahead of initial projections. The project’s completion restored access for 100,000 daily travelers and reinforced the Company’s reputation as an industry leader in emergency reconstruction.
A Testament to Dedication and Innovation
The I-471 bridge fire repair project highlights what can be achieved through teamwork, expertise, and unwavering commitment. By leveraging strong relationships, applying design-build experience, and overcoming extreme conditions, Great Lakes delivered a years-long project in just over three months. This achievement underscores the Company’s dedication to ensuring safe, efficient, and resilient infrastructure for the communities we serve.